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Due to limited resources we are only able to do restorations / repairs
on our inventory
and unable to take outside repairs.

Our
Testing and restoration methods:
Receivers / Tuner / Pre-amps Power-amps,
Guitar Amps:
Initial check-in and test for basic function: First we pull the cover /
housing and do a visual check for burned components, bad fuses, excessive grime and dust or any other
obviously problems. If
nothing
raises alarm we power up slowly on a Vari-AC to check for any early
excessive current draw.
Assuming
the unit passes to this point we then evaluate condition of controls,
panel lamps, output quality
(using an oscilloscope and volt meter as well as speakers) and noting
overall condition. A
piece
of gear that has an unusually heavy build up of dust, grease and grime on
the output devices
and
the rest of the circuitry will probably get salvaged even if it does work,
as an excessive amount
of
grime means that the components have been allowed to run hot, thus
shortening their life span. Heat
is the number one killer of electronics and parts that have an excessive
amount of dirt and grime
build-up cannot dissipate heat adequately. In addition if you can see that
much dirt on the surface,
inevitably it has gotten in places where it can’t be cleaned and may
cause future problems.
Units
that have been used in bars, kitchens, garages and shops or in
environments with heavy smokers
and or lots of dust are to be suspect.
Once we do an initial check-in we vacuum and brush all the dust from the
inside of the unit. We strip the
unit to the level of cleaning it’s controls and switches, which
sometimes even means individually removing
the controls from the circuit board completely to do a thorough cleaning.
It can sometimes
take up to 2 hours just to gain access to clean a units controls.
We also
check for obvious
past repairs that may not have been done “professionally”.
We next check and / or replace any
burned or intermittent panel / pilot / meter / indicator lamps. Next any
internal memory back-up batteries
/ capacitors are checked or replaced. We inspect for any “cold” or
loose solder joints especially
on the input / output jacks, pots and switches or any other parts that
might have force or flexion
applied to them. RCA jacks are notorious for developing loose solder
joints especially on gear
newer than 15 years or so due to manufactures choosing to solder jacks
en-mass directly to the circuit
boards to save money. Cheaper as it may be, it’s a terrible design that
will inevitably fail after just
a few uses. The same goes for abandoning the use of quality control pots that
use a nut to secure it to
the chassis / face-plate. Many units manufacturers switched to using control potentiometers that are
soldered to the circuit boards and simply stuck through a hole in the face
with no “shaft nut” to secure
it. Every time you manipulate the control you stress the solder joint. Some fair well, most do not
over just a few years of use. Two terrible designs that are common on the
vast majority of gear manufactured
after the early 1980’s but I just had to get on the “Soap Box” about them. We check tuner
dial cords / mechanisms for freedom of motion and alignment replacing
where necessary. We also
check tuners on all bands for quality and re-align the
tuner "front-end" as most have drifted in performance due to
semiconductor age, wear and dirt. Next face plates / housings /
patch-bays and knobs are painstakingly
cleaned and polished. Entire unit is detailed to look as close to new as
practical. Bent control shafts are straightened. Questionable or stiff AC cords
are replaced. Wood cabinets are oiled. Loose trim is re-fixed. The unit is
then re-tested for all functions
and output quality. Our test for output quality and control potentiometer cleanliness is not simple
listening through a set of speakers. We test one side /
amplifier at a time currently. These tests are not to test for "original
spec" or deviation from that, but to test the overall health of the
pre-amp / power-amp section. We connect the outputs up
individually to a “dummy load”
that will vary from 0-32 ohms. Most amplifiers are used between 4-8 ohms.
We first do an 8-ohm
test. In addition to the “dummy load” we connect a calibrated digital
volt meter and an oscilloscope
to the outputs. To the inputs we connect a sine-wave generator producing a
1 kHz tone with
.775 volts output*. We bring the amplifier slowly up to “clip” or to
it’s power rails noting that it hits
both rails simultaneously. If it is hitting one rail in advance of the
other it indicates a bias problem
which means that the output devices are either over biased or under
biased and will need to be adjusted if practical, or if
there's a defective part, it is replaced if practical.
Either problem can
and usually does result in outputs either running too hot (which shortens
their life drastically) or running
too cold which will usually result in a “mushy” sound
with no "punch". If the signal
looks good we note the voltage output and do the math to figure
"peak" wattage (you can use
the voltage / load figures to deduce RMS output if you wish).
We then lower the load
impedance to 4 ohms and repeat the tests and then on to 2 ohms if the
amplifier is designed to run
that low. We also manipulate the controls with the sine-wave to check for
dirt induced static as smaller
amounts will show up readily on the scope, but may not be heard readily with your ears. If there’s
a problem we re-clean or replace the controls and re-test. We then re-assemble the unit completely
and it goes to another test bench. Here it is hooked to a signal (usually
utilizing the tuner with
a quality antenna) and to a pair of speakers. All the tone controls are maxed and the Loudness control
(if available) is engaged. It is then “burned-in” for a period of not less than
12 hours
( and sometimes up to 72 hours) to check for
any intermittent / heat related problems. Once it passes all of the above tests it is tagged and bagged
to await shipment. (*We
choose the “1 kHz into one channel at a time” testing method as we
believe it provides greater accuracy.
The alternative and other extreme would be to load both channels
simultaneously with full bandwidth
pink noise and then do the measurements. It is almost impossible to tell
when pink noise is
truly clipping and you can’t check potentiometer condition using this
technique. Neither test is by any
stretch of the imagination “real world”, but the 1 kHz lets us get a
good bench mark of the performance
and check for control condition / quality. The published rating of the amp
will usually be
about 50-80% of what we will measure it using our method. It would be 1
to 2 times what you would
see on the bench using the pink noise method.)
Guitar amps get most of the same procedures listed above, but in addition
we check, record
and/or replace
all the tubes (where applicable) and test / replace all electrolytic
capacitors, especially the filter
caps. Reverb tanks are checked for any internal damage, all fasteners are
checked for tightness, speakers
are tested for quality / problems, cabinets are checked for soundness and
amp is test played
extensively for sound quality, tone and gain. Definitely one of the more
fun parts of the job.
Tape Decks:
Initial check-in and test for basic function: First we pull the cover /
housing and do a visual check for
burned components, bad fuses, excessive grime and dust or any other
obviously problems. Assuming
the unit passes to this point we then evaluate basic function of the deck
playing first a generic
tape through the transport to make sure it doesn’t have a habit of
eating tape and to check that
the transport is engaging all of it’s functions. We then check playback
with test tapes noting sound
quality on both channels and accuracy of speed. We then attempt a simple
record test to see if
the unit is at least imprinting a signal onto the tape and then if it will
erase it.
Once we do an initial check-in we
used 40-60 lbs of compressed air, a vacuumed and brush all the dust from the
inside of the unit. We strip the
unit to the level of cleaning it’s controls and switches, which
sometimes even means individually removing
the controls from the circuit board completely to do a thorough cleaning.
It can sometimes
take up to 2 hours just to gain access to clean a units controls. We check
and either re-condition
or replace all rubber components. This is critical and usually the most time
consuming part of
tape deck repairs. We’ve all seen what happens to a rubber pencil eraser
after just a year or two. It
gets glazed on the surface and slick and will not erase anything as it
just slides across the paper. Or rubber can revert back to it's
original state, sort of a "gooey tar" substance. The
same thing happens to all the belts, tires, wheels and rollers in
a VCR
. Fortunately it takes longer
than a year, but it does appear after about 8-12 years. Even if a deck is
left wrapped in it’s original
packing and never used it will likely meet the same fate. In fact that would
probably be
worse than using a deck
everyday. If a deck is used very regularly the rubber parts have less
opportunity to glaze up. We
stock hundreds of belts and tires, but even then we only have about a 25%
(that’s one out of 4 ) chance
of having or even having access to the correct replacement rubber parts.
Manufacturers of rubber
parts are supporting cassette, reel to reel and 8-track cartridge
technology less and less all the time
due to lack of popularity. There are some brands that we usually hold
little hope for such as cassette
decks made by Akai. Their tires are unlike anyone else’s that we’ve
found and do not seem to
be available from anywhere. We also check for obvious past repairs that
may not have been done “professionally”.
We next check and / or replace any burned or intermittent panel /
pilot / meter / indicator
lamps. We clean and re-lubricate the transport mechanism. We inspect for
any “cold” or loose
solder joints especially on the input / output jacks, pots and switches or
any other parts that might
have force or flexion applied to them. RCA jacks are notorious for
developing loose solder joints
especially on gear newer than 15 years or so due to manufactures choosing
to solder jacks en-mass
directly to the circuit boards to save money. Cheaper as it may be, it’s
a terrible design that will
inevitably fail after just a few uses. The same goes for abandoning the
use of quality control pots that use
a nut to secure it to the chassis / face-plate. Many units manufacturers
switched to using control potentiometers
that are soldered to the circuit boards and simply stuck through a hole in
the face with
no “shaft nut” to secure it. Every time you manipulate the control you
stress the solder joint. Some
fair well, most do not over just a few years of use. Two terrible designs
that are common on the
vast majority of gear manufactured after the early 1980’s but I just had
to get on my “Soap Box” about
them. We then clean the heads and adjust head azimuth for maximum sound
quality. Next we completely
demagnetize the heads, capstan and entire tape transport. Reel brakes are
adjusted on reel-to-reel
decks. Transport has any necessary adjustments made and lubricated where
applicable. Next
we test record using a fresh, high quality tape looking for large discrepancies
in record / play-back
meter levels. We also re-test for speed accuracy and make any necessary adjustments
that are available. WE HAVE NEVER DONE THE INITIAL TESTS ON ANY
TAPE DECK WHERE WE HAD A DECK BE "ON SPEED", OR EVEN A USEABLE LEVEL OF
"CLOSE". R2R's are usually 20-120 cycles low at 1kHz, but can
occasionally be sharp by as much as 30 cycles (some late 60's-early 70's
decks have actually been 150-300 cycles low!). Consistently, or at least
95+ % of the time, cassette decks are 35-45 cycles over 1k after
reaching operating temperature. All
the tape deck techs here (including myself) are musicians and know what
this means. This means that if you try and use a cassette deck (or any
tape deck for that matter) that has not been speed checked, and it is
35-45 cycles "sharp" @ 1k, that is almost a entire "half step" sharp
(ie; if a song was recorded in the key of "B", it will play back
at a "C"). Try
and match with your old studio tapes to your voice or currently tuned
instrument at A440. Ain't gonna happen! We strive to adjust our decks to
within +- 1cycle @ 1kHz and are usually successful. This
requires a "factory" or verified test tone tape, a calibrated frequency
counter, lot's of patience and the knowledge of how to make the
necessary internal adjustments.
Next
face plates / housings / patch-bays and knobs are painstakingly cleaned
and polished. Entire unit is detailed to look as close to new as
practical. Bent control
shafts are straightened. Questionable or stiff AC cords are replaced. Wood
cabinets are oiled.
Loose trim is repaired. The unit is then re-tested for all functions.
We then do
many test recordings using fresh, new (we have a stock of sealed tape
for our own use) tape. Playback is tested with known quality and factory
test tapes. Recordings are made on normal, Chrome and sometimes Metal
tape and are also made at multiple signal levels and with the decks NR
features on and off. We look for dB level return upon playback and
utilize an oscilloscope to monitor the deviation of the original 1k
signal and the recorded signal on each tape type. We also then make
multiple recordings from CD material that are audiophile worthy (many
CD's aren't). As with all our units, the entire "pre-test" and
"post-test" procedure is logged in detail in a report we keep on file.
(PS. If you're looking at auctions for 20+ year old
units, and someone says, "this tape deck (substitute VCR, Turntable,
CD player, Clock or
other electro-mechanical device) has never been used or taken out of the
box" or, "was used for a couple of hours when new, and has been in the
closet ever since" those are BAD THINGS! Probably one of the worst things
that can happen to an electro-mechanical unit such as a tape deck,
turntable, VCR, etc. is for it not to get used. Just like a car that runs
bad after it sits for a few weeks or months, a stereo component can have
similar symptoms. Think of how bad the car would run if it hadn't been
started in 15 or 20 years! On tape decks, Turntables, VCR's etc. that have
been allowed to sit unused, the rubber parts / belts stiffen into one
shape and the lubes congeal or worse yet turn to varnish, "freezing"
moving parts solid! So the next time you hear, "it's new in the box and
was never used" when referring to an electro-mechanical device, think twice
and "run like h_ll".)
Photo is of a Teac 4010S having
typical Main Capstan Belt change and Pinch Roller Arm re-lube operation.
Not an operation too many folks want to undertake. This is just a couple
steps of MANY that is required to try to get most decks back to a level of
condition that will allow it to operate for any length of time! Just FYI.
Speakers:
Each speaker first gets a visual inspection for bad surrounds, dust cap
condition, cabinet joint integrity,
connector condition etc. After some pre-testing of the
individual drivers, any speaker that comes in with drivers (especially
woofers) featuring foam surrounds has the foam replaced on those
drivers, except in very rare cases. We do this regardless of how
"good" the foam may still "look" on a driver. We learned this the hard
way as that long ago when we first started in the "vintage" biz, we
would "pass" speaker with drivers that had foam that "looked" fine. 100%
of those 6 or 7 times we sold speakers that way, the customer called
within a day or two of using them to let us know the foam had failed, so
they had to be shipped back for re-foaming anyway.
The units are then disassembled where practical
to inspect for physical
condition of drivers, crossovers and dampening material. You would be
surprised at what we’ve
found in some speaker cabinets. Everything from rusty speaker frames and
motors, exploded caps
in the cross-over that have sprayed “shrapnel” throughout the inside
of the cabinet, charred / burned crossover networks
(speaker may still work, with a crossover that looks like it's been
barbequed), mouse nests
and once, even a Black Widows web with resident about the size of a quarter
still alive and well. Not sure
what she had been eating in there.
We
next check for driver spider (not the same as the above mentioned, but an
actual part of a speaker)
attachment and lead wire integrity. We also check for loose internal
wiring / connections. Next
each speaker is individually tested. We use a pink noise generator as
testing with music material
from a CD or other similar source will many times not alert you to
Tweeter, Super
Tweeter open coil issues or other "balance" problems. Many
speakers sound OK with recorded material, but can have their most upper
end drivers bad. We
then test the entire speaker cabinet with it’s components in-place with
a sweep tone generator at low,
medium and high volumes to check for any buzzing, rattling, extraneous
vibrations or sympathetic
harmonic tones. We then test both speakers as complete assemblies with
pink / white noise to check for driver balance
between the two cabinets. This is not only an audible test, but we are
able to view the results with our 1/3 octave, 31 band RTA with
calibrated mic that registers 20-20kHz. Next a
number of recorded selections
/ cuts
for sound quality (another fun part of the job).
Entire unit is
then detailed
to look as close to new as practical. New, felt feet
are usually installed and any grill issues are rectified as practical.
Where applicable we oil
wood cabinets, lightly repair veneer, then
bag and tag them to await packing (which is very difficult to do correctly)
for safe transit for shipment.
Turntables:
We first do a visual check of the table and cartridge / stylus if
applicable. If it’s a belt drive table we see
if the belt is still intact, missing or on occasion a natural rubber belt
will have disintegrated and wrapped
itself around the motor capstan thus burning up the motor as it could no
longer spin due to the
excess rubber around it. We check the tone-arm Gimbal bearing for freedom
of movement and the
arm lift mechanism for smooth operation. We then remove the platter to
measure for a new belt and
to lubricate the motor and clean and re-lubricate any internal mechanisms.
Some of the mechanisms
will be located in the housing underneath the plinth. We check the patch
cables if permanently
attached for condition and replace where necessary. We then make any
necessary repairs
to the base and when practical to the dust cover. We then install a
“junker” cartridge / head-shell
to put the table and all it’s mechanisms through it’s paces and make
any necessary adjustments
/ parts replacements. Once we are satisfied the mechanics of the table are
operating correctly
we remove the “junker cartridge” then clean and polish the cabinet and
dust cover as much as
is practical. Dust covers are commonly brought to near
new condition. Our guy is amazing with them. Entire unit is detailed to look as close to new as
practical. If the table is to be shipped with either a good used or new
cartridge we will install it and set
it up with it's initial tracking force set. Then we use various test LP’s through
a pair of speakers and a Dual-Trace oscilloscope (on the mid-upper end
price range tables we sell)
to adjust for anti-skating and cartridge cross-talk. We also generally make
notes as we go
through turntables noting what the end results of many of the operations /
tests were. They are then
bagged and tagged to await packing (which is no easy task on a turntable)
for shipment. Turntables are one of the most difficult
items to pack for safe shipment.
Here's an example of what our turntable tech can do for the cosmetics
alone:
(click on thumbnails to view photos)
(PS. If you're looking at auctions for 20+ year old
units, and someone says, "this tape deck (substitute VCR, Turntable or
other electro-mechanical device) has never been used or taken out of the
box" or, "was used for a couple of hours when new, and has been in the
closet ever since" those are BAD THINGS! Probably one of the worst things
that can happen to an electro-mechanical unit such as a tape deck,
turntable, VCR, etc. is for it not to get used. Just like a car that runs
bad after it sits for a few weeks or months, a stereo component can have
similar symptoms. Think of how bad the car would run if it hadn't been
started in 15 or 20 years! On tape decks, Turntables, VCR's etc. that have
been allowed to sit unused, the rubber parts / belts stiffen into one
shape and the lubes congeal or worse yet turn to varnish, "freezing"
moving parts solid! So the next time you hear, "it's new in the box and
was never used" when referring to a mechanical device, think twice.)
Effects,
Tuners, EQ’s and other signal processors receive much of the same
attention as the afore mentioned units.
Vintage radios:
We first do a visual inspection of the chassis and cabinet. We then
remove the chassis from
the cabinet and do a visual on the circuitry. We note weather the tubes
that are in the sockets are
the correct units. Many people will stick a tube into a socket because it
fits and looked the same or
it’s what they had around. That usually spells smoke and disaster for
the radio and certainly the tube
and on occasion the operator. We look and see if any of the filter
capacitors are swollen or leaky.
We also inspect the AC cord to see if it’s safe enough to at least test
the unit with. If everything
looks in order we then apply AC power slowly to the chassis with a vari-ac
noting current draw.
Sometimes by the time we get up to only 20 or 30 volts a radio will start
drawing ½ - 2 amps and
we know we have a problem. Sometimes they will power up fine, but just
buzz loudly. Sometimes
they start working with only the normal 60 cycle hum from an aged power
supply filter circuit.
Once we deduce the initial electronic condition of the chassis we then cut
the power to the radio.
We next remove all the tubes, noting their correct location, test them,
record the findings on the
tube with a sharpie or replace them where necessary (we also test the new
ones as we have had plenty
that were bad out of the box). We then clean the chassis completely
including all the tube sockets.
We next check and almost always replace all the electrolytic filter
capacitors as well as checking
all the other caps. We then clean all the controls, switches, contacts and
the variable tuning capacitor
as well as lubricating any moving parts. We then check the dial cord and
mechanism for integrity.
We replace the pilot lamp and any other light bulbs. We next install a new
polarized AC cord
and add a fuse for safety. We then install all the tested / replaced tubes
and again slowly power the
radio up through the vari-ac. After a couple of minutes warming up at this
point they usually sound
like new! We then disassemble the cabinet thoroughly cleaning the dial
glass and cleaning and
polishing the housing and knobs where applicable. Entire unit is detailed
to look as close to new as practical. We then re-assemble the
entire radio and test play
for at least 2 hours. They are then bagged and tagged to await packaging
for shipment.
Vintage
electric fans:
Fans are very labor intensive for us. That is why we are slow to replace
sold units. Each fan is initially
tested, if they appear safe, for function, spin balance, oscillation (if
applicable), speed switch
function and excessive rattles or noise. We are also looking for speed and
the amount of time the
fan may take to come up to speed. We then completely disassemble the fan
and all it’s components.
We remove and clean any dried lubricant from the oscillation mechanism
(where applicable)
and re-lubricate it. We also try and replace any missing / broken parts to
the oscillator. We
then clean and check the motor and it’s windings. We also check the
brushes at this point. We then
check the condition of the speed / on-off switch and repair as necessary.
We next check the condition
of the cage (blade guard) inspecting
for broken welds and straightening any bent sections.
We then either clean and polish the existing finish or often will sand the
unit down and refinish
it. We will also at this time polish the blades if they are not painted
models. Entire unit is detailed to look as close to new as practical. Once the finish work
is complete we will then reassemble the fan installing a new AC cord at
that time. The blade is then balanced for the most
vibration-free operation possible. We will then run
the fan for at least an hour to make sure it is ready to go. We then bag
and tag it to await packing
for shipment.
Guitars:
We have been doing guitar set ups and repairs for almost 20 years for the
general public.
Everyone has their idea of what “Plays great” means, but our set-up will please
90% of Professional players. We
know how to assess fret wear, tuner condition, neck relief and electronics.
We also are familiar with
the different aspects of tone and sound that make, model, strings,
pickups, wood and etc can have.
We check for fret wear, adjust neck / body angle if necessary, adjust neck
relief to correct amount,
adjust pick-up height, saddle height, check nut grooves for correctness, install new strings, adjust
intonation for installed strings, check for excess buzzes and test play
the instrument. We also clean
and polish the instrument, oil the fingerboard, polish the frets, lube the
tuners (if applicable) and
make any necessary electronic repairs. If a buyer prefers we can do a
custom set-up for their playing
style and choice of strings.
Keyboards:
Each keyboard is initially inspected for performance. We then disassemble
the unit inspecting for battery
leakage (common), condition (most keyboards utilize a lithium battery for
the memory which generally
have a lifespan of 3-7 years, and since most vintage keyboards are pre
1990 they almost all need
the batteries changed to function), corrosion, bad contacts etc. We will thoroughly
clean it inside
and out. We then adjust / replace / repair the key contacts, level the
keys (if applicable and when
practical), check tune, replace any bad tines / reeds, repair broken keys,
do necessary case cabinet
repairs, check electronics for excess noise, re-solder bad jack
connections, check foot control
functions, clean pots and controls, tune correctly and test play. Entire
unit is detailed to look as close to new as practical. Any
keyboard that cannot pass
the above criteria after necessary, practical restoration gets salvaged
for parts.
Microphones:
We test each mic by ultimately going directly to the element. As there are
many different mic connector
configurations that both came stock and may have been modified by users,
we cannot guarantee
that the mic will “out of the box” connect correctly to your input.
Most can easily be modified
either by the end user or if requested by us (a nominal fee will apply).
Each mic is cleaned and
polished and it’s sound quality / operation condition noted.
Test Gear:
Test equipment is a varied department so the tests / repairs we do to one
is probably not applicable to
another. Each is cleaned inside and out to a practical amount. Each is
tested for function, calibration
and accuracy. Tube testers have their internal tubes checked, electrolytic
caps checked / replaced,
tube sockets cleaned, controls cleaned and knobs tightened. O-scopes are checked for basic
function. Power supplies are checked for correct output and regulation
where applicable.
Electric Clocks:
Each clock is disassembled and thoroughly cleaned
inside and out. Mechanism is lubricated and checked for loose or non-working parts. Motors are checked for freedom
of movement and condition of windings, brushes and bearings. AC cords are replaced and a
fuse is sometimes added where space will permit. Faces and hands are cleaned as well as the inside
of the dial crystal (glass). Finish touch-up are sometimes made.
Entire unit is detailed to look as close to new as practical. Clocks are then re-assembled and
checked over a 48 hour period for accuracy. They are then bagged to await packing for shipment.
WARNING:
PLEASE USE CAUTION WITH ANY ELECTRICAL DEVICE.
ANY REPAIR AND / OR
RESTORATION
SHOULD BE UNDERTAKEN ONLY BY A QUALIFIED TECHNICIAN. THE
TEXT'S BELOW
ARE NOT INSTRUCTIONS FOR DOING YOUR OWN REPAIR AND ARE NOT
COMPREHENSIVE IN SCOPE.

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